Best 120 kW DC Fast Charger Manufacturers in China
Introduction
120 kW DC fast chargers provide a significant boost to the EV charging infrastructure by reducing charging times and enhancing the overall convenience for EV users. As the demand for faster and more efficient charging solutions grows, manufacturers in China are at the forefront of producing state-of-the-art chargers that cater to this need.
Table of Contents
What is a 120 kW DC Fast Charger?
A 120 kW DC fast charger is a high-power charging station designed to quickly recharge electric vehicles. Unlike traditional AC chargers, which convert AC power from the grid to DC power within the vehicle, DC fast chargers provide direct DC power to the EV’s battery, significantly reducing charging times.
Key Features and Benefits
- High Power Output: Delivers 120 kW of power, enabling rapid charging of EVs.
- Efficiency: Converts power with minimal energy loss, ensuring faster and more efficient charging.
- Compatibility: Works with a wide range of EV models, supporting various connectors like CCS, CHAdeMO, and GB/T.
Comparison with Other Types of EV Chargers
| Charger Type | Power Output | Charging Time (for 80% charge) | Typical Use Case |
|---|---|---|---|
|
Level 1 AC |
1.4 - 3.5 kW |
8-12 hours |
Home charging |
|
Level 2 AC |
3.6 - 22 kW |
3-8 hours |
Home, workplace |
|
DC Fast Charger (50 kW) |
50 kW |
30-60 minutes |
Public charging |
|
DC Fast Charger (120 kW) |
120 kW |
20-30 minutes |
Commercial, public |
Leading 120 kW DC Fast Charger Manufacturers in China
China is home to some of the world’s leading manufacturers of 120 kW DC fast chargers, known for their innovation, quality, and competitive pricing. Here, we explore the top manufacturers, providing insights into their product offerings and market impact.
BYD
Overview of BYD
BYD (Build Your Dreams) is a major player in the EV market, with a strong presence in both vehicle manufacturing and energy solutions. Founded in 1995, BYD has grown to become one of the largest EV manufacturers in the world, and their charging solutions are renowned for their reliability and performance.
Key Features:
- Advanced Technology: Incorporates the latest charging technologies to ensure high efficiency and safety.
- Wide Range of Products: Offers various models catering to different needs, from public charging stations to private fleet solutions.
- Sustainability: Focuses on eco-friendly manufacturing processes and materials.
Key Models of 120 kW DC Fast Chargers
- BYD DC120K
- Output Power: 120 kW
- Charging Speed: Up to 500 km range per hour
- Features: Smart connectivity, robust design, multi-standard support (CCS, CHAdeMO)
- BYD FlexiCharger
- Output Power: 120 kW
- Charging Speed: Up to 450 km range per hour
- Features: Modular design, scalable infrastructure, user-friendly interface
Customer Feedback and Case Studies
BYD’s chargers are widely used across various settings, from urban charging networks to highway rest stops. Customers appreciate their durability, ease of use, and the company’s strong after-sales support. For instance, in a case study involving a major Chinese ride-hailing company, BYD’s 120 kW chargers helped reduce downtime and operational costs, highlighting their effectiveness in real-world applications.
Star Charge
Overview of Star Charge
Star Charge, a subsidiary of Wanbang Digital Energy, is a prominent player in the EV charging industry in China. Founded in 2009, Star Charge has quickly become one of the leading providers of charging solutions, known for their innovative designs and reliable performance.
Key Features:
- Innovative Designs: Focuses on creating user-friendly and aesthetically pleasing chargers.
- Strong R&D Capabilities: Invests heavily in research and development to stay ahead in the market.
- Comprehensive Solutions: Offers a wide range of charging products and services, from hardware to software solutions.
Unique Selling Points
Star Charge distinguishes itself with its strong emphasis on innovation and customer satisfaction. Key selling points include:
- Aesthetic Design: Chargers that blend seamlessly into urban landscapes.
- Integrated Software Solutions: Advanced software for monitoring, billing, and fleet management.
- Scalability: Solutions that cater to both small businesses and large enterprises.
Notable 120 kW DC Fast Charger Products
- Star Charge Max Power
- Output Power: 120 kW
- Charging Speed: Up to 490 km range per hour
- Features: Stylish design, smart connectivity, high durability
- Star Charge Smart Series
- Output Power: 120 kW
- Charging Speed: Up to 470 km range per hour
- Features: Real-time data analytics, customizable interface, multi-standard support
Industry Impact and Customer Satisfaction
Star Charge has a strong track record of customer satisfaction, with many clients praising the chargers’ reliability and the company’s proactive customer service. In a notable deployment for a major Chinese logistics company, Star Charge’s 120 kW chargers helped optimize fleet operations, resulting in lower operational costs and increased efficiency.
XCharge
Overview of XCharge
XCharge is a dynamic company specializing in high-power charging solutions for electric vehicles. Established in 2015, XCharge has quickly made a name for itself with its focus on high-performance and intelligent charging solutions. Their chargers are designed to meet the needs of both private and commercial users, providing fast and efficient charging.
Key Features:
- High Performance: Delivers reliable and fast charging to meet the demands of modern EVs.
- Smart Solutions: Integrates advanced technologies for smart charging management.
- User-Friendly Design: Emphasizes ease of use and accessibility for all users.
Key Features of their 120 kW DC Fast Chargers
XCharge’s 120 kW DC fast chargers are designed to provide rapid and efficient charging while being user-friendly and easy to manage. Notable features include:
- High Efficiency: Optimized power conversion technology to minimize energy loss.
- Advanced Connectivity: Supports remote monitoring, diagnostics, and smart grid integration.
- Durability: Engineered to withstand various environmental conditions, ensuring long-term performance.
Customer Feedback and Reviews
Customers often praise XCharge for the reliability and efficiency of their chargers. A case study involving a large urban charging network demonstrated how XCharge’s 120 kW chargers significantly reduced charging times and improved overall user satisfaction. The chargers’ smart features, such as remote diagnostics and real-time monitoring, were particularly appreciated for enhancing operational efficiency.
TGOOD
Overview of TGOOD
TGOOD (Qingdao TGOOD Electric Co., Ltd.) is a leading provider of EV charging solutions and smart energy systems in China. Founded in 2004, TGOOD has a strong focus on innovation and sustainability, offering a comprehensive range of charging solutions to meet the diverse needs of the EV market.
Key Features:
- Innovative Solutions: Combines advanced technology with sustainable practices.
- Comprehensive Range: Offers a wide array of charging solutions for different applications.
- Customer Focused: Dedicated to providing high-quality products and excellent customer service.
Range of 120 kW DC Fast Chargers
TGOOD’s portfolio includes several models of 120 kW DC fast chargers, each designed to provide fast, reliable, and efficient charging. Key models include:
- TGOOD Rapid Charger
- Output Power: 120 kW
- Charging Speed: Up to 480 km range per hour
- Features: Smart charging capabilities, robust design, multi-standard support (CCS, CHAdeMO, GB/T)
- TGOOD UltraFast
- Output Power: 120 kW
- Charging Speed: Up to 470 km range per hour
- Features: High efficiency, advanced cooling system, user-friendly interface
Industry Impact and Customer Satisfaction
TGOOD has made a significant impact in the EV charging industry, with many customers praising the reliability and performance of their chargers. A case study involving a major Chinese retail chain highlighted how TGOOD’s 120 kW chargers helped create an efficient and user-friendly charging network, leading to increased customer satisfaction and loyalty.
Key Features to Look for in a 120 kW DC Fast Charger
When selecting a 120 kW DC fast charger, it’s important to consider several key features and specifications that ensure optimal performance and compatibility with various EV models. Here are some essential aspects to look for:
- Output Power and Efficiency: The charger should consistently deliver 120 kW of power with high efficiency, minimizing energy loss during the charging process.
- Compatibility: It should support multiple connector standards such as CCS, CHAdeMO, and GB/T to cater to different EV models.
- Safety Features: Built-in safety mechanisms like overcurrent protection, overvoltage protection, and thermal management to ensure safe operation.
- Connectivity Options: Integration with smart charging networks through protocols like OCPP (Open Charge Point Protocol) and features like RFID authentication for secure access.
- Durability and Build Quality: Weather-resistant and robust construction to withstand harsh environmental conditions, ensuring long-term reliability.
- User Interface: An intuitive and user-friendly interface with clear display and easy-to-navigate controls.
Comparison Table: Key Features of Leading 120 kW DC Fast Chargers
| Feature | BYD DC120K | Delta Ultra Fast Charger | Star Charge Max Power | XCharge Smart Charger | TGOOD Rapid Charger |
|---|---|---|---|---|---|
| Output Power | 120 kW | 120 kW | 120 kW | 120 kW | 120 kW |
| Charging Speed | Up to 500 km/hr | Up to 480 km/hr | Up to 490 km/hr | Up to 470 km/hr | Up to 480 km/hr |
| Compatibility | CCS, CHAdeMO, GB/T | CCS, CHAdeMO, GB/T | CCS, CHAdeMO, GB/T | CCS, CHAdeMO, GB/T | CCS, CHAdeMO, GB/T |
| Safety Features | Overcurrent, overvoltage | Overcurrent, overvoltage | Overcurrent, overvoltage | Overcurrent, overvoltage | Overcurrent, overvoltage |
| Connectivity | OCPP, RFID | OCPP, RFID | OCPP, RFID | OCPP, RFID | OCPP, RFID |
| Durability | High | High | High | High | High |
| User Interface | User-friendly | User-friendly | User-friendly | User-friendly | User-friendly |
Safety Features and Certifications
Safety is paramount when it comes to EV chargers, particularly for high-power units like the 120 kW DC fast chargers. Key safety features to look for include:
- Overcurrent Protection: Prevents excessive current from damaging the charger or the vehicle.
- Overvoltage Protection: Ensures the voltage remains within safe limits to protect the battery and electrical components.
- Thermal Management: Advanced cooling systems to prevent overheating and ensure optimal performance.
- Certifications: Compliance with international standards such as CE, UL, and ISO to ensure safety and reliability.
Connectivity Options
Modern 120 kW DC fast chargers are equipped with various connectivity options to enhance user experience and operational efficiency:
- OCPP (Open Charge Point Protocol): Allows seamless integration with different charging networks and management systems.
- RFID Authentication: Ensures secure access to the charging station, preventing unauthorized usage.
- Smart Grid Integration: Enables interaction with the grid to manage power supply and demand effectively.
- Remote Monitoring and Control: Provides real-time data on charger status, usage, and diagnostics, allowing for proactive maintenance and management.
Installation and Maintenance of 120 kW DC Fast Chargers
Installation Guidelines
Proper installation of a 120 kW DC fast charger is crucial for ensuring safety and optimal performance. Here are some key steps and considerations:
Site Selection and Preparation
- Location: Choose a location that is easily accessible for EV users, such as near highways, shopping centers, or public parking areas.
- Space Requirements: Ensure there is enough space for the charger and adequate clearance for vehicle parking and maneuvering.
- Electrical Infrastructure: Verify that the site has the necessary electrical infrastructure to support the high power requirements of a 120 kW charger.
Electrical Requirements and Connections
- Power Supply: Ensure a stable and sufficient power supply to handle the 120 kW output.
- Wiring and Conduits: Use appropriate wiring and conduits to handle high current loads safely.
- Grounding: Proper grounding to prevent electrical faults and ensure safety.
- Permits and Inspections: Obtain the necessary permits and conduct inspections to comply with local regulations and standards.
Step-by-Step Installation Process
- Site Assessment: Conduct a thorough assessment of the site to determine suitability and necessary preparations.
- Electrical Work: Install the required electrical infrastructure, including power lines, transformers, and grounding systems.
- Charger Installation: Securely mount the charger and connect it to the electrical infrastructure.
- Configuration and Testing: Configure the charger settings and perform rigorous testing to ensure proper operation and safety.
- Final Inspection and Commissioning: Conduct a final inspection and obtain approval from relevant authorities before commissioning the charger for public use.
Maintenance Tips
Regular maintenance is essential to keep a 120 kW DC fast charger operating efficiently and safely. Here are some maintenance tips:
- Regular Inspections: Conduct routine inspections to check for any signs of wear, damage, or malfunction.
- Cleaning and Upkeep: Keep the charger clean and free from debris, ensuring that cooling systems are unobstructed.
- Software Updates: Regularly update the charger’s software to incorporate the latest features and security patches.
- Component Checks: Periodically check and replace any worn or faulty components, such as cables, connectors, and cooling fans.
- User Feedback: Collect and address user feedback to identify and resolve any operational issues promptly.
Example Maintenance Schedule:
| Task | Frequency |
|---|---|
| Visual inspection | Monthly |
| Cleaning | Monthly |
| Software updates | Quarterly |
| Electrical system check | Biannually |
| Comprehensive maintenance | Annually |
Cost and ROI of 120 kW DC Fast Chargers
Pricing Overview
Investing in a 120 kW DC fast charger involves several cost components. Understanding these costs is crucial for making an informed decision. Here are the main factors influencing the price:
- Equipment Cost: The price of the charger itself, which typically ranges between $20,000 and $50,000 depending on the manufacturer and features.
- Installation Cost: Includes site preparation, electrical work, permits, and labor. This can vary widely but generally falls between $5,000 and $15,000.
- Maintenance Cost: Ongoing costs for regular maintenance, software updates, and potential repairs. This is typically around $1,000 to $3,000 annually.
- Operational Cost: Energy costs for operating the charger, which depend on usage rates and local electricity prices.
Comparison of Upfront Costs vs. Long-term Savings
While the initial investment in a 120 kW DC fast charger can be significant, the long-term savings and benefits often outweigh the upfront costs. Here’s a comparison table to illustrate the potential financial impact:
| Cost Component | Upfront (Year 1) | Annual (Years 2+) | 5-Year Total |
|---|---|---|---|
| Equipment | $30,000 | $0 | $30,000 |
| Installation | $10,000 | $0 | $10,000 |
| Maintenance | $0 | $2,000 | $8,000 |
| Operational | $0 | $5,000 | $20,000 |
| Total Cost | $40,000 | $7,000 | $68,000 |
Return on Investment (ROI)
Calculating the ROI for a 120 kW DC fast charger involves considering both the financial and non-financial benefits. Key factors include:
- Revenue from Charging Fees: Charging stations can generate income by charging EV users for electricity. For example, a fee of $0.20 per kWh can yield significant revenue.
- Increased Customer Traffic: Businesses like retail stores or restaurants may attract more customers by offering fast charging services.
- Environmental Impact: Supporting EV adoption contributes to sustainability goals and can enhance a company’s corporate social responsibility profile.
Example ROI Calculation:
Assume a charger is used to deliver 50 kWh per session, with an average of 10 sessions per day, and a charging fee of $0.20 per kWh.
- Daily Revenue: 50 kWh * 10 sessions * $0.20 = $100
- Annual Revenue: $100 * 365 days = $36,500
Over five years, the revenue would be $182,500, far exceeding the total cost of $68,000, resulting in a substantial ROI.
Case Studies of Successful Implementations
Case Study 1: Urban Charging Network
A major urban charging network implemented several 120 kW DC fast chargers across the city. Over two years, they saw a 60% increase in EV traffic, significantly boosting their revenue. The chargers’ reliability and fast service attracted more EV users, enhancing the city’s reputation as an EV-friendly destination.
Case Study 2: Retail Chain
A nationwide retail chain installed 120 kW DC fast chargers at key locations. This not only generated additional income from charging fees but also increased foot traffic to their stores. Customers appreciated the convenience of charging while shopping, leading to higher sales and improved customer loyalty.
FAQs About 120 kW DC Fast Chargers
: How long does it take to charge an EV with a 120 kW DC fast charger?
- A: Typically, a 120 kW DC fast charger can charge an EV to 80% in 20-30 minutes, depending on the battery capacity and initial charge level.
Q2: Are 120 kW DC fast chargers compatible with all EV models?
- A: Most 120 kW chargers support multiple standards like CCS, CHAdeMO, and GB/T, making them compatible with a wide range of EV models.
Q3: What are the main safety features of 120 kW DC fast chargers?
- A: Key safety features include overcurrent protection, overvoltage protection, thermal management, and compliance with international safety standards.
Q4: How much does it cost to install a 120 kW DC fast charger?
- A: Installation costs vary but typically range from $5,000 to $15,000, depending on site preparation, electrical work, and local regulations.
Q5: Can I integrate a 120 kW DC fast charger with renewable energy sources?
- A: Yes, many modern chargers can be integrated with solar or wind power systems, enhancing sustainability and reducing energy costs.
Troubleshooting Tips
- No Power: Check the power supply and connections. Ensure the charger is properly grounded.
- Slow Charging: Verify that the charger and EV are compatible and that the charging cable is not damaged.
- Overheating: Ensure the cooling system is functioning correctly and that the charger is not obstructed.
Conclusion
In summary, 120 kW DC fast chargers are a vital component of the EV charging infrastructure, offering fast, efficient, and reliable charging solutions. The leading manufacturers in China, including BYD, Delta Electronics, Star Charge, XCharge, and TGOOD, are at the forefront of this technology, providing innovative and high-quality products that cater to the growing demand for rapid EV charging.
When choosing a 120 kW DC fast charger, consider key features such as output power, compatibility, safety, connectivity, and durability. Proper installation and regular maintenance are essential for ensuring optimal performance and longevity.
With the continuous advancements in charging technology and integration with renewable energy sources, the future of 120 kW DC fast chargers looks promising, paving the way for a more sustainable and efficient EV ecosystem.
To Be Our Partner
Shape The Future of Mobility with EVCSTAR
- 3-Year Warranty
- OEM and white lable customized
- Factory direct production and delivery
- Compatible with the majority of EV models
Related articles
-
Solar-Powered EV Chargers in China
-
How to Choose the Right China EV Charger for Your Car?
-
Top 10 China EV Charger Brands :You Need to Know
-
2024 Top Leading EV Charger Manufacturers in China
-
Wholesale DC Fast Charging Stations in China:An Overview
-
Types of EV Chargers Manufactured in China
-
How to Find Reliable China EV Charger Station Manufacturers?
-
Quality Control Measures for China-Made EV Chargers
-
Cost Comparison: EV Chargers from China vs. Other Countries
-
Benefits of Sourcing EV Chargers from China
-
Top 10 DC EV Charger Manufacturers in China
-
Top 10 Chinese AC EV Charger Manufacturers You Should Know in 2024
